Truck barely starts on a cold morning, then runs fine the rest of the day?

Duramax Glow Plug & Controller Replacement (All 8)
at your home.

🚗 2006–2016 GM 6.6 Duramax 📋 Silverado 2500HD, Silverado 3500HD, Sierra 2500HD, Sierra 3500HD 🔴 Full-day job — done right at your home

Classic dead glow plugs — and on a Duramax they seize and snap in the aluminum heads if they're forced. We replace all eight plus the controller, carefully, at your home.

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What's actually failing.

Glow plugs are what make a diesel start in an Ontario winter — small heating elements that pre-warm each cylinder so cold, dense air can still light the fuel. On the Duramax they live threaded into aluminum cylinder heads, and over years of heat cycles two things happen: the heating elements burn out one by one, and the steel plug bodies corrode and seize into the aluminum threads.

The controller fails too — it's the module that decides how long the plugs heat and feeds them current, and when it goes, even good plugs don't fire. That's where the P0670 through P0678 codes come from: P0670 is the control circuit, and the individual cylinder codes tell you which plugs have died. A truck might start fine at 5°C and become a 30-second white-smoke ordeal at -15°C.

Here's why this job is rated heavy despite sounding simple: a seized glow plug forced out of an aluminum head snaps off, and now a routine service becomes head removal or delicate extraction work. The plugs need penetrating treatment, heat-cycle technique, and patience — exactly the discipline a rushed shop bay doesn't have. Done carefully, with the controller replaced at the same time, the truck fires like new in any temperature.

The symptoms.

If your GM is doing any of these, this is the likely cause:

  • Hard starting on cold mornings — long cranks before it catches
  • White smoke at cold start that clears as it warms
  • Glow plug codes P0670 through P0678 stored
  • Rough running for the first minute after a cold start
  • Starts fine warm, struggles cold
  • Wait-to-start light behaving oddly or not at all
  • Batteries and starter taking a beating every winter morning

What this job typically costs.

$1,800–$2,800
what dealers typically quote for this repair
Our approach is different: one flat quote for the complete job, given before any work starts — parts, labour, everything. No hourly meter, no surprise add-ons. And if a smaller fix solves it, that's what we'll tell you.

The complete fix includes.

  • All eight glow plugs replaced as a set with correct OEM-spec units
  • Glow plug controller/module replacement
  • Careful extraction protocol — penetrant, heat cycling, staged torque — to avoid breakage
  • Circuit testing of the harness feeding each plug
  • Fault code clearing and cold-start system verification
  • If a plug is seized solid, we stop and talk to you before forcing anything
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How this works at your home.

Most of a day at your driveway, and the pace is deliberate on purpose — rushing seized plugs out of aluminum heads is how they snap. We treat each plug, work it out gently, and verify the circuit as we go. Level parking is all we need. In the rare case a plug breaks despite everything, we'll lay out the extraction options honestly before going further — no surprises on the bill.

Why not to wait.

Every dead glow plug makes the remaining ones and your starter work harder, and Ontario cold snaps don't negotiate — the morning it won't start will be the -20°C morning you need it most. There's a mechanical cost too: prolonged cold cranking washes oil off cylinder walls and floods raw fuel into the exhaust. And the longer seized plugs stay in the heads, the more corroded and snap-prone they get. This job only gets riskier with age.

Frequently asked questions.

Can this be done at my home?

Yes — glow plugs and the controller are engine-in-truck work, done at your driveway in most of a day. The value of mobile here is the unhurried, careful extraction these seized plugs demand. We bring everything.

Why does a set of glow plugs cost what dealers quote?

The parts are modest — the labour risk is what's priced in. On a Duramax, every plug is a potential snap-off in an aluminum head, and the careful technique to prevent that takes hours. We quote one flat price for all eight plus the controller before starting, and we tell you upfront how we handle the rare breakage case rather than burying it in fine print.

What happens if a glow plug breaks during removal?

We plan so it doesn't — penetrant soak, heat cycles, staged back-and-forth torque. If one is seized beyond saving, we stop and discuss extraction options with you before any drastic step. What we never do is force it and hand you a surprise.

Why replace all eight and the controller if only two codes are showing?

Because all eight plugs are the same age with the same hours, and the labour to get to them is the job's real cost. Replace two now and you'll pay that labour again next winter for the next two. One visit, the whole system — plugs and controller — and cold starts are solved for years.

Already holding a dealer or shop quote for this?

Send it over for a free second opinion. I'll tell you straight what the job actually involves — and if their quote is fair, I'll tell you that too.

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Is your GM doing this right now?

Describe it to the AI mechanic (bottom right), or get a flat quote for the complete job. We come to you, anywhere in the GTA.

Call/Text 647-450-0406 Get a Flat Quote