Cold-start grinding from the engine bay, with the check engine, TRAC and VSC lights ganged up on your dash?

Toyota Tundra 4.7 Secondary Air Injection Repair (2UZ-FE)
at your home.

🚗 2005–2009 Toyota 2UZ-FE 4.7 V8 📋 Tundra, Sequoia 🔴 Full-day job — done right at your home

The 4.7 V8 in 2005–2009 Tundras and Sequoias suffers the same secondary air injection failure as its bigger sibling — and at this age, every one of them is far outside any warranty. We replace the pump and valves at your home and clear the dash.

Call/Text 647-450-0406 Get a Flat Quote

What's actually failing.

The 2005–2009 2UZ-FE 4.7 V8 runs a secondary air injection system that pumps fresh air into the exhaust during cold starts to bring the catalytic converters up to temperature faster. The electric air pump and its switching valves live a hard life in a Canadian climate: every cold start pulls humid air through the system, the moisture condenses and freezes inside the pump and valves, and over fifteen-plus winters the internals corrode and seize. The grinding or groaning you hear for the first minute after a frosty start is the pump fighting its own corrosion.

When a valve sticks or the pump fails, the truck lights the check engine lamp and — because Toyota ties emissions faults into the stability systems on these models — shuts off TRAC traction control and VSC stability control as well. So a corroded emissions pump quietly disables the safety systems you want most on a snowy GTA morning. These trucks are all far past any warranty consideration now; this generation never got the later trucks' extended coverage horizon, so the fix is on the owner.

The lasting repair is the full set: pump plus switching valves together. The components have all been breathing the same moisture for the same years, and replacing only the one that threw the code is how owners end up doing this job twice.

The symptoms.

If your Toyota is doing any of these, this is the likely cause:

  • Check engine light together with TRAC and VSC lights
  • Grinding, groaning or loud whine from the engine bay on cold starts
  • Noise lasts about a minute after start-up, worst on cold mornings
  • Secondary air injection trouble codes on a scan
  • Traction and stability control disabled
  • Possible reduced-power limp mode
  • Truck runs fine otherwise — which makes it easy to ignore for too long

What this job typically costs.

$1,500–$2,500
what dealers typically quote for this repair
Our approach is different: one flat quote for the complete job, given before any work starts — parts, labour, everything. No hourly meter, no surprise add-ons. And if a smaller fix solves it, that's what we'll tell you.

The complete fix includes.

  • New secondary air injection pump
  • New air switching valves
  • Inspection of the air intake path, hoses and connectors for moisture damage
  • Code clearing and full system function test
  • Verification that TRAC and VSC are restored
  • Cold-start noise check where timing allows
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How this works at your home.

A comfortable half-day in your driveway. The pump and valves are reachable without major engine teardown — the time mostly goes into working corroded fasteners and connectors loose on a fifteen-to-twenty-year-old truck without breaking anything around them. We bring the parts and the scan tool, confirm the system runs and seals correctly, and clear the dash before we pack up.

Why not to wait.

Driving with the lights on means driving with traction and stability control switched off — through a GTA winter, on a body-on-frame V8 truck. That's the real cost, more than the pump itself. Mechanically, a stuck-open switching valve also gives exhaust moisture a path back into the system, accelerating the corrosion, and the permanently lit check engine light will hide any new fault that develops behind it. The job doesn't get cheaper by waiting; the fasteners just get rustier.

Frequently asked questions.

Can this be fixed at my home?

Easily — it's one of the more driveway-friendly repairs on these trucks. Access is from the top of the engine bay, verification is done with a scan tool, and the whole visit is around half a day. You don't move the truck, we come to you.

What drives the cost of this repair?

Mostly the parts — a quality pump and valve set isn't cheap — plus the labour of extracting corroded hardware on a truck this age without collateral damage. Dealers quote it at book hours and dealer parts pricing. We give you a single flat quote for the complete job, parts and labour, settled before we start. No metre running.

The truck drives fine — do I actually need to fix this?

The engine will keep running, but TRAC and VSC stay disabled the entire time, which matters the first time you hit slush on the 401. The lit check engine light also blinds you to any new problem. If you keep the truck through winters, the fix is worth doing; we'll never invent urgency that isn't there, but this one is real.

Should I use a genuine pump or an aftermarket one?

On this system, quality matters more than the badge — the failure was moisture and corrosion, and a bargain pump dies the same death faster. We fit either OEM or a proven-quality equivalent, tell you exactly which, and stand behind the work either way.

Already holding a dealer or shop quote for this?

Send it over for a free second opinion. I'll tell you straight what the job actually involves — and if their quote is fair, I'll tell you that too.

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Is your Toyota doing this right now?

Describe it to the AI mechanic (bottom right), or get a flat quote for the complete job. We come to you, anywhere in the GTA.

Call/Text 647-450-0406 Get a Flat Quote